Redesigning the Production Facility Layout Using the Systematic Layout Planning (SLP) Method: A Case Study at CV. Vyo Factory

##plugins.themes.academic_pro.article.main##

M. Ibnu Rahmadani
Brillian Nur Diansari
Garnet Filemon Waluyono

Abstract

This research was conducted to design a facility layout using the SLP method, accompanied by a comparison of the efficient time between the initial layout and the proposal, as well as the results of direct observations of the production flow and activities in the CV production area. The Vyo factory has problems with irregular production flows, back-and-forth material movement (backtracking). This problem can have an impact on the enormous distances that material is moved irregularly due to relationships between departments that are far apart. Additionally, there is the issue of placing facilities that are not connected, as some facilities must be located near the production process. To overcome layout management problems, a method that can be employed is Systematic Layout Planning, which can be implemented using SketchUp software by redesigning the facility layout using this method. Based on the proposed alternative layout design using the SLP method, it can be seen that the best layout for shirt production on line 1 is starting with the storage warehouse, leading to the cutting for pattern cutting, after completion, it continues with a sewing process combining the front and back chest patterns, and sleeve sewing. The results of the design carried out using the SLP method, with SketchUp software, obtained a proposed layout to eliminate backtracking. The results of the analysis of effectiveness and efficiency during the production process can optimize the production process to be more orderly and utilize space more efficiently, allowing for a more streamlined workflow from incoming raw materials to finished products. Implementing this proposed layout can resolve layout issues in the production area, thereby eliminating backtracking.

##plugins.themes.academic_pro.article.details##

How to Cite
Rahmadani, M. I., Nur Diansari, B. ., & Filemon Waluyono, G. . (2025). Redesigning the Production Facility Layout Using the Systematic Layout Planning (SLP) Method: A Case Study at CV. Vyo Factory. SAINTEKBU, 17(01), 61–71. Retrieved from https://ejournal.unwaha.ac.id/index.php/saintek/article/view/4783

References

  1. Adiasa, I. et al. (2020) ‘Perancangan Ulang Tata Letak Fasilitas Pabrik Di CV. Apindo Brother Sukses Menggunakan Metode Systematic Layout Planning (SLP)’, Performa: Media Ilmiah Teknik Industri, 19(2), pp. 151–158. doi: 10.20961/performa.19.2.43467.
  2. Adiyanto, O., & Clistia, A. F. (2020). Perancangan Ulang Tata Letak Fasilitas Produksi Ukm Eko Bubut Dengan Metode Computerized Relationship Layout Planning (Corelap). JISI: Jurnal Integrasi Sistem Industri, 7(1), 49. https://doi.org/10.24853/jisi.7.1.49-56.
  3. Daissurur, M. L. (2019). Perancangan Tata Letak Dengan Metode Systematic Layout Planning Layout. Production Planning and Control, 2(1), 279–292.
  4. Daya, M. A., Djumiati, F., & Profita, A. (2018). BLOCPLAN ( Studi Kasus : UKM Roti Rizki , Bontang ). 17(2), 140–145. https://doi.org/10.20961/performa.17.2.29664.
  5. Diansari, B., Waluyono, G., Fauzan (2024). Pengendalian Kualitas Produk Dengan Metode Statistical Quality Control (SQC) PG. Mojo. 3(2), 77-87
  6. Hamzah, A. (2020). Analisis Perancangan Ulang Tata Letak Fasilitas Produksi Dengan Metode Systematic Layout Planning (SLP) dan 5S di CV. Seken Living. Industrial Engineering Journal of The University of Sarjanawiyata Tamansiswa, 4(1), 10–21.
  7. Kovács, G. (2019). Layout design for efficiency improvement and cost reduction. Bulletin of the Polish Academy of Sciences: Technical Sciences, 67(3). https://doi.org/10.24425/bpasts.2019.129653
  8. Pattiapon, M. L., & Maitimu, N. E. (2021). Perancangan Ulang Tata Letak Fasilitas Produksi Dengan Menggunakan Metode Algoritma Blocplan Pada PT. X Ambon. Perancangan Ulang Tata Letak Fasilitas. 15 (2).
  9. Pramesti, M., Subagyo, H. S. H., & Aprilia, A. (2019). Perencanaan Ulang Tata Letak Fasilitas Produksi Keripik Nangka Dan Usulan Keselamatan Kesehatan Kerja (Studi Kasus Di Umkm Duta Fruit Chips, Kabupaten Malang). Agrisociono-mics: Jurnal Sosial Ekonomi Pertanian, 3(2), 150–164.
  10. Rachmawaty, D., Saputra, M. A., & Karima, H. Q. (2022). Perancangan Tata Letak Fasilitas Pada UMKM Sepatu “Prohana” menggunakan Systematic Layout Planning. Matrik : Jurnal Manajemen Dan Teknik Industri Produksi, 23(1), 85. https://doi.org/10.30587/matrik.v23i1.4072.
  11. Rahmawan, A., & Adiyanto, O. (2020). Perancangan Ulang Tata Letak Fasilitas Produksi UKM Eko Bubut dengan Kolaborasi Pendekatan Konvensional 5 S dan Systematic Layout Planning (SLP). Jurnal Humaniora Teknologi, 6(1), 9–17. https://doi.org/10.34128/jht.v6i1.72.
  12. Salsabila, D., Anugraha, R. A., & Suryadhini, P. P. (2023). Perancangan Tata Letak Fasilitas Tempat Produksi Oleoresin Dengan Metode ALDEP Dan CRAFT Untuk Meminimasi Material Handling Cost Di Pabrik Ekstraksi Polyface Nambo. EProceedings of Engineering, 10(2), 1237–1246. https://openlibrarypublications.telkomuniversity.ac.id/index.php/engineering/article/view/19864/19230%0Ahttps://openlibrarypublications.telkomuniversity.ac.id/index.php/engineering/article/view/19864
  13. Sihombing, E. I. N. T., Manik, Y., & Siboro, B. A. H. (2021). Perancangan Tata Letak Fasilitas Pada Rumah Produksi Taman Eden 100. JISI: Jurnal Integrasi Sistem Industri, 8(2), 77. https://doi.org/10.24853/jisi.8.2.77-86
  14. Sugiyono (2019). Metode Penelitian Kuantitatif, Kualitatif, dan R&D. Bandung : Alphabet
  15. Sonja, A., Radeva, E. A., Dianswari, F. A., Noorfadila, A. M., Pramudita, A. D., & Rifai, A. P. (2023). Perancangan Tata Letak Pabrik Mie Lethek UD Garuda dengan Metode DBD, ALDEP, CORELAP dan MST. Journal of Industrial and Manufacture Engineering, 7(2), 204–216. https://doi.org/10.31289/jime.v7i2.9951.
  16. U. Kholifah. (2021) "Perancangan Ulang Tata Letak Fasilitas Produksi dengan Metode Systematic Layout Planning dan BLOCPLAN untuk Meminimasi Biaya Material Handling pada UD. Sofi Garmen," Journal of Research and Technology, Vol. 7 No. 2, pp. 151-162.
  17. Utama, I. P., Teknik, F., Mayasari, A., Teknik, F., Rahmawan, S., Ghani, W., Teknik, F., & Teknik, F. (2022). Perancangan Ulang Tata Letak Fasilitas Laboratorium Pabrik Gula Dengan Metode Computerized Relationship Layout Planning ( CORELAP ) ( Studi Kasus PT Kebun Tebu Mas ). September, 1–13.
  18. Utomo, Disworo Prayogo, Setyo Adji, Dwi Warni Wahyuningsih, Prodi Manajemen, Fakultas Ekonomi, and Universitas Muhammadiyah. 2022. “PENERAPAN LAYOUT DENGAN METODE SYSTEMATIC LAYOUT PLANNING DALAM MENINGKATKAN KELANCARAN PRODUKSI PADA UD . TEMON RAYA KABUPATEN.” 2(3):564– 73. doi: https://doi.org/10.35794/emba.v6i3.20232.